Slotting tools and cutting fluid: improving cooling and lubrication effects

In the field of mechanical processing, slotting is a common and important process. In this process, slotting tools play a vital role, and the use of cutting fluid is one of the key factors affecting processing efficiency, tool life and workpiece quality. This article will explore in depth how to control the use of cutting fluid in the slotting process to improve the cooling and lubrication effect of slotting tools.

The importance of slotting tools
As the core tool for slotting, the design, material and manufacturing process of grooving tools directly affect the processing effect. A high-quality slotting tool can not only ensure the accuracy and efficiency of processing, but also extend the service life of the tool to a certain extent. However, during the slotting process, the tool will be affected by high temperature, high pressure and severe friction, which will accelerate the wear and damage of the tool. Therefore, how to effectively protect the slotting tool and improve its durability has become an urgent problem to be solved in the mechanical processing industry.

The role of cutting fluid
Cutting fluid plays a vital role in slotting. It can not only reduce the temperature during the cutting process, reduce thermal deformation and burns, but also play a lubricating role, reduce the friction between the tool and the workpiece, and reduce the cutting force. In addition, the cutting fluid can also wash away the chips in time and keep the processing area clean, thereby further improving the processing efficiency and workpiece quality.

How to control the use of cutting fluid
Choose the right type of cutting fluid
There are many types of cutting fluids, including aqueous solutions, oil-based cutting fluids and synthetic cutting fluids. When choosing, it is necessary to consider comprehensively according to the specific requirements of slotting processing, workpiece material and tool type. For example, for processing processes that are prone to heat generation, aqueous solutions with better cooling performance should be selected; for processing processes that require higher lubricity, oil-based or synthetic cutting fluids should be selected.

Control the flow and pressure of cutting fluids
The flow and pressure of cutting fluids have a direct impact on the cooling and lubrication effects. Too large or too small a flow will lead to poor cooling and lubrication effects. Therefore, it is necessary to reasonably adjust the flow and pressure of cutting fluids according to the actual situation during the processing to ensure that it can fully cover the processing area and play the best cooling and lubrication role.

Regularly replace and maintain cutting fluids
The cutting fluid will gradually deteriorate and become contaminated during use, which will affect its cooling and lubrication performance. Therefore, it is necessary to regularly replace and maintain the cutting fluid to keep it clean and effective. At the same time, the cutting fluid system needs to be regularly inspected and cleaned to prevent problems such as blockage and leakage.

Pay attention to the environmental friendliness of the cutting fluid
With the continuous improvement of environmental awareness, the environmental friendliness of the cutting fluid has become an increasingly important consideration. When selecting and using cutting fluid, it is necessary to pay attention to whether it contains harmful substances, whether it is easy to handle and recycle, etc. Choosing a cutting fluid with good environmental performance not only helps protect the environment, but also improves the social image and competitiveness of the enterprise.